GBCFusionPunch IIUser Guide Manuale dell’utente Bedienungsanleitung Gebruikershandleiding Guide d’opérat
Preface vi FusionPunch II User Guideremove the machine’s outer covers. ALWAYS refer service requirements to qualified GBC personnel.The following ISO
A-6 Appendix ADevice Profile-Properties and Default Limits-Timings Tab) = For Each High Capacity Stacker in front the FP II on a 6155 / 6180, Add 656m
Personality Profiles A-7ADocuTech 61XX to FusionPunch IIFinisher Profile - Properties and LimitsDocuTech ModelsFinishersConfiguration61XXFusionPunch I
A-8 Appendix AWith C.P. Bourg products downstreamDocuTech 61XX to FusionPunch IIto C.P. Bourg ProductsDevice Profile - Properties and Default Limits T
Personality Profiles A-9ADocuTech 61XX to FusionPunch IIto C.P. Bourg ProductsDevice Profile - Properties and Default Limits TabDocuTech ModelsFinishe
A-10 Appendix ADocuTech 61XX to FusionPunch IIto C.P. Bourg ProductsDevice Profile - Properties and Default Limits TabDocuTech ModelsFinishersCIM / No
Personality Profiles A-11ADocuTech 61XX to FusionPunch IIto C.P. Bourg ProductsDevice Profile - Properties and Default Limits –Timings TabDocuTec Mode
A-12 Appendix ADocuTech 61XX to FusionPunch IIto C.P. Bourg ProductsDevice Profile - Properties and Default Limits –Timings TabDocuTec ModelsFinishers
Personality Profiles A-13ADocuTech 61XX to FusionPunch IIto C.P. Bourg ProductsDevice Profile - Properties and Default Limits –Timings TabDocuTec Mode
A-14 Appendix ADocuTech 61XX to FusionPunch IIto C.P. Bourg ProductsFinisher Profile - Properties and LimitsDocuTech ModelsFinishersCIM / No CIM61XXSB
Personality Profiles A-15ADocuTech 61XX to FusionPunch IIto C.P. Bourg ProductsFinisher Profile - Properties and LimitsDocuTech ModelsFinishersCIM / N
FusionPunch II User Guide Preface viiCAUTION: In case of emergency, use the power cord as a main disconnect device!nThe FusionPunch II must be connect
A-16 Appendix ADocuTech 61XX to FusionPunch IIto C.P. Bourg ProductsFinisher Profile - Properties and LimitsDocuTech ModelsFinishersCIM / No CIM61XXBP
Personality Profiles A-17AWith the Xerox SBM2 downstreamDocuTech 61XX to FusionPunch II to SBM2 –without CIMDevice Profile - Properties and Default Li
A-18 Appendix ADocuTech 61XX to FusionPunch II to SBM2 –without CIMDevice Profile - Properties and Default Limits TabPaper SizesSet SizesNon-Stream Fe
Personality Profiles A-19ADocuTech 6155/6180 to FusionPunch II toSBM2 –without CIMDevice Profile - Properties and Default Limits –Timings Tab(*) = For
A-20 Appendix ADocuTech 6155/6180 to FusionPunch II toSBM2 –without CIMDevice Profile - Properties and Default Limits –Timings Tab(*) = For Each High
Personality Profiles A-21ADocuTech 61XX to FusionPunch II to SBM2 –without CIMFinisher Profile - Properties and LimitsPaper SizesSet SizesNon-Stream F
A-22 Appendix ADocuTech 61XX to FusionPunch II to SBM2 –without CIMFinisher Profile - Properties and LimitsPaper SizesSet SizesNon-Stream Feed /Stream
Personality Profiles A-23ADocuTech 61XX to FusionPunch II to SBM2 –with CIMDevice Profile - Properties and Default Limits TabDocuTech ModelPaper Sizes
A-24 Appendix ADocuTech 61XX to FusionPunch II toSBM2 - with CIMDevice Profile - Properties and Default Limits –Timings Tab(*) = For Each High Capacit
Personality Profiles A-25ADocuTech 61XX to FusionPunch II toSBM2 – with CIMFinisher Profile - Properties and LimitsDocuTech ModelPaper SizesSet SizesN
Preface viii FusionPunch II User GuideCLEANINGnYou may clean the exterior of the FusionPunch II using a soft, damp cloth. Do not use detergents or sol
A-26 Appendix ADocuTech 135 Host Machine Enablement1. Open the Job manager.2. Log in with your user ID and password.3. Go to the top right corner of t
Personality Profiles A-27AXerox 4xxx LPS Host Machine Enablement1. Stop any job that is currently running and take the system offline.2. Log in at t
A-28 Appendix AXerox 4xxx NPS Host Machine EnablementThe procedure that follows describes how to configure a GBC profile for Xerox 4000Family NPS prin
Personality Profiles A-29AXerox 4xxx Output Profile1. Type Set Output Profile and press Enter.The system will prompt you for the name of the profile.
A-30 Appendix A
GGlossaryGlossary of Common FusionPunch II Terms
G-2 Glossary
Glossary G-3GGlossary of Common FusionPunch II TermsThe following is a glossary/definition of terms that are common to the GBC FusionPunch II and all
G-4 GlossaryDie Pins - the actual cutting tools that are part of the Die Set. Each Die Pin cuts a hole in the paper. A die set that punches several
Glossary G-5GInline - same as "in series with", or directly behind another device. The FusionPunch II is inline with the printer and the St
1Chapter 1Getting StartedAbout the FusionPunch IIControl Functions and LocationsUsing the Control PanelCreating 61XX Profiles and Print QueuesWhat is
G-6 GlossaryPrinter - the machine that actually produces the documentation (prints the books) and controls the finishing devices. The Xerox DocuPrint
Glossary G-7GRight Punch Door - the narrow door in the front of the Punch cabinet that, when opened, allows access to various adjustment knobs and to
G-8 GlossaryStacker Tray - a tray internal to the Stacker, as described above.System Administrator - the person who is responsible for setting up and
1-2 Getting Started
About the FusionPunch II 1-31About the FusionPunch IIThe GBC FusionPunch II is a new and improved online printer punch that has been redesigned to mee
1-4 Getting StartedKey Features1Die sets can be easily changed without tools.2 Paper size adjustments can be made quickly and easily.3 The Single Shee
About the FusionPunch II 1-51SpecificationsPrinter DocuTech 135, 6100, 6115, 6135, 6155 and 6180.DocuPrint 4050, 4090, 4135, 4180, 4635, 4850 and 4890
1-6 Getting StartedControl Functions and LocationsThe Control PanelThe FusionPunch II Control Panel1StartThe Start button is used to start a job and t
Control Functions and Locations 1-71nUse the Up and Down Arrows to scroll through the listing of available languages. They are: English, Spanish, Germ
©2001 General Binding Corporation. All rights reserved. ©2001 General Binding Corporation. Tutti i diritti riservati
1-8 Getting StartedThe different modes and the destination can be changed by pressing the designated Arrow key. As you press each arrow, the following
Control Functions and Locations 1-91Punch17 - the FusionPunch II will punch the short edge of 11 x 17 and A3 sized paper.Punch14 - the FusionPunch II
1-10 Getting Started5Pause/InterruptThe Pause button is used to stop, or interrupt, a job that is currently running. This may become necessary if a p
Creating 61XX Profiles and Print Queues 1-111Creating 61XX Profiles and Print QueuesWhat is a Profile?A profile is a set of values, or system configur
1-12 Getting Started61XX Log On1 Check the logon level in the DocuSP Print Services Screen, as shown below. If you are already logged in as System Ad
Creating 61XX Profiles and Print Queues 1-131The Logon window will display, as shown in Figure 1-3.Figure 1-3: The Logon Windowc) Click on Trusted U
1-14 Getting Started61XX Profile Setup1 From the 61XX Monitor screen, go to the Printer Manager window, as shown already open in Figure 1-4. If it is
Creating 61XX Profiles and Print Queues 1-1512 Click the Finishing Icon in the Printer Manager Window, as shown in Figure 1-5.Figure 1-5: The Finish
1-16 Getting StartedThe Device Setup Tab screen will display, as shown in Figure 1-7.NewFigure 1-7: The Device Setup Tab screen4 Click on the NEW bu
Creating 61XX Profiles and Print Queues 1-171The Device Profile Window will display, with the Properties and Default Limits tab screen showing, as sho
FusionPunch II User Guide Table of Contents Table of ContentsBook 1 - GBC FusionPunch II User Guide - EnglishLibro 2 - GBC FusionPunch II Manuale de
1-18 Getting Startedc) Enter the name and type of the finishing device, for example, Punch for name and External for type.d)Verify that all of the ent
Creating 61XX Profiles and Print Queues 1-1917 Perform the following steps:a) Go back to Appendix A of this User Guide and locate the profile sheets f
1-20 Getting StartedThe Finisher Profile Window, Properties and Limits screen will display, as shown in Figure 1-11.Figure 1-11: The Finisher Profil
Creating 61XX Profiles and Print Queues 1-211The Finishing Window with the Profile Setup screen displays again, as shown in Figure 1-12.Note: After en
1-22 Getting StartedThe On-Line Finishers screen displays, as shown in Figure 1-13.Figure 1-13: Finishing Window and On-Line Finishers screen12 High
Creating 61XX Profiles and Print Queues 1-231The Finishing screen displays, as shown in Figure 1-14.Figure 1-14: Finishing screen in the Finishing W
1-24 Getting Started61XX Print Queue SetupThe following procedure is to help the System Administrator set up print queues for the FusionPunch II and o
Creating 61XX Profiles and Print Queues 1-251If the Queue Manager screen is not open, click on the Queue Manager icon, as shown in Figure 1-16.Figure
1-26 Getting StartedThe New Queue Setup Window will display, as shown in Figure 1-18.Figure 1-18: The New Queue Setup Window3 Go to the Queue Name f
Creating 61XX Profiles and Print Queues 1-271GBC Punch Queue OutputFigure 1-19: The Print Queue Output WindowRefer to Figure 1-19 above and fill in
Table of Contents FusionPunch II User Guide
1-28 Getting StartedGBC Short Edge Punch Queue OutputFigure 1-20: The Print Queue Output WindowRefer to Figure 1-20 above and fill in or choose the
Creating 61XX Profiles and Print Queues 1-291SBM1/SBM2 Queue OutputFigure 1-21: The Print Queue Output Window (SBM Setup)Refer to Figure 1-21 above
1-30 Getting StartedThis completes the Print Queue setup and Chapter 1 of this User Guide. Go now to Chapter 2 - General Procedures, to become famili
2Chapter 2General ProceduresChanging Die SetsRemoving and Replacing Die PinsCentering the PunchSetting the Side GuideSetting Backgauge for Punch Depth
2-2 General Procedures
Changing Die Sets 2-32Changing Die SetsWARNING: Switch OFF (O) the main power switch before beginning this procedure.1 Open the Right Punch Door, as s
2-4 General Procedures3 Open the Sheet Eject Strap assembly, as shown in Figure 2-2.4 Release the Punch Arm retaining levers down and to the side, as
Changing Die Sets 2-526 Grasp the base of the Die and lift straight up, as shown in Figure 2-3.Figure 2-3: Removing and replacing the Die Assembly7
2-6 General ProceduresRemoving and Replacing Die Pins1 To remove and replace individual die pins, slide the Pressure Bar release levers to the side an
Centering the Punch 2-72Centering the PunchThe purpose of this procedure is to center the punched hole set on the paper.1 Set up the FusionPunch II in
GBCFusionPunch IIUser Guide
2-8 General Procedures9 If the holes are centered, go on to Setting the Side Guide. If the holes are not centered, go on to Step 10 to adjust the Pun
Setting the Side Guide 2-92Setting the Side GuideThe purpose of this procedure is to ensure that each sheet of paper maintains registration as it pass
2-10 General Procedures5 Slide a sheet of tab stock or cover stock partially through the Die.6 Ensure that the stock is against the Document Transport
Setting the Side Guide 2-1128 Adjust the Side Guide so that it is as close to the stock as possible without actually touching the stock.9Tighten the S
2-12 General ProceduresSetting the Backgauge The purpose of this procedure is to ensure that the margin between the leading edge of the copy and the p
Setting the Backgauge 2-1323 Open the Right Punch Door.4 Use the Backgauge Adjustment Knob to correct the margin, as shown in Figure 2-9. Adjust as f
2-14 General ProceduresStarting a JobPunching and StackingnFor punching and stacking the 11" edge in the GBC Stacker without a Bypass installed,
Starting a Job 2-152The Finishing Window will display, defaulted to the Finishing tab.3 Click on the On-line Finishers tab. The window will display as
2-16 General Procedures5 Go to the Job Manager window and highlight the job to run. Click the Move Icon.Figure 2-12: Job Manager window6 Highlight t
Starting a Job 2-1727 Click the Release Icon to start running the job.Figure 2-14: Release Icon in the Job Manager windowNote: When you release a ne
2-18 General Procedures9 Click the Profile Setup tab as shown in the figure below. Highlight any enabled profile (not the GBC FusionPunch II profile)
Starting a Job 2-19210 Go back to the On-line Finishers tab and highlite the GBC FusionPunch II profile, then click Enable. The GBC FusionPunch II pro
2-20 General ProceduresStarting a JobBypassing to a Downstream deviceTo prepare for starting a printing job and sending it to the Bypass Destination,
Starting a Job 2-2123 Click on the On-line Finishers tab. The window will display as shown below.Figure 2-19: On-line Finishers tab4 Verify that the
2-22 General Procedures5 Go to the Job Manager window and highlight the job to run. Click the Move Icon.Figure 2-20: Job Manager window6 Highlight t
Starting a Job 2-2327 Click the Release Icon to start running the job.Figure 2-22: Release Icon in the Job Manager window8 Highlight any External Pr
2-24 General Procedures9 Click the Profile Setup tab as shown in the figure below. Highlight any enabled profile (not the SBM profile) and then click
Starting a Job 2-25210 Go back to the On-line Finishers tab and highlight the SBM profile, then click Enable. The SBM profile should now have a green
2-26 General ProceduresUsing the GBC StackerThe GBC Stacker is inline with the FusionPunch II and interfaces electronically and mechanically with the
Using the GBC Stacker 2-272To lower the Stacker Tray for unloading, go to the FusionPunch II Control Panel and do the following:1If in Cycle Up mode:n
FusionPunch II User Guide Table of Contents Table of ContentsPrefaceSafety Messages vImportant Safeguards viiService viiCleaning viiiChapter 1: Getti
2-28 General Procedures
3Chapter 3TroubleshootingClearing JamsError Messagesfrom the Printerfrom the FusionPunch IIfrom downstream devices
3-2 Troubleshooting
Clearing Jams 3-33Clearing JamsA good rule for clearing jams is to follow the paper path through the Punch and Bypass Stacker, from left to right. The
3-4 Troubleshooting4 Open (lift) the Input Guide Roller assembly, the Document Transport Ball Track assembly and the Sheet Eject Strap assembly, as sh
Error Messages 3-53Error MessagesFrom the PrinterThe following is a listing of Punch-related error messages that could appear on the Host Printer disp
3-6 TroubleshootingDocuTech 61XX:External Finisher Full The Punch has filled the Stacker and is waiting to be emptied. Unload the Stacker and then
Error Messages 3-73Error MessagesFrom the FusionPunch IIThe following is a listing of Punch-related error messages that could appear on the FusionPunc
3-8 TroubleshootingJam Entrance Sensor 1. There is a sheet of paper blocking the Entrance Sensor (first sensor from the left side of the machine).2. T
Error Messages 3-93Jam Document Transport Sensor 11. There is a sheet of paper blocking the first Document Transport Sensor (second sensor from the le
Table of Contents FusionPunch II User GuideChapter 3: TroubleshootingClearing Jams 3-3Error Messages from the Printer 3-5Error Messages from the Fus
3-10 TroubleshootingJam Document Transport Sensor 21. There is a sheet of paper blocking the second Document Transport Sensor (third sensor from the l
Error Messages 3-113Jam Punch Sensor 1. There is a sheet of paper blocking the Punch Sensor (fourth sensor from the left).2. The Punch Sensor and/or i
3-12 TroubleshootingPlease Empty Stacker 1. The Stacker is full.2. The Stacker Tray was left in the DOWN position.1. Press the appropriate Raise/Lower
Error Messages 3-133Error MessagesFrom downstream devicesThe following is a listing of error messages that could appear on the FusionPunch II Control
3-14 Troubleshooting
4Chapter 4MaintenanceCleaning the FusionPunch II
4-2 Maintenance
Cleaning the FusionPunch II 4-34Cleaning the FusionPunch IIYour FusionPunch II is designed as a high-speed, inline production Punch that requires only
4-4 MaintenanceWhat to UseGBC recommends using only 90% Isopropyl alcohol and a clean, lint-free cloth. 90% Isopropyl alcohol is available from any l
Cleaning the Punch 4-54Cleaning the Punch1 Open the Top Covers on the FusionPunch II, as shown in Figure 4-1.2 Open (lift) the Input Ball Tracks, as s
FusionPunch II User Guide Preface vPrefaceSAFETY MESSAGESThe safety of you and others is very important to GBC. Important safety messages and informat
4-6 Maintenance3 Open (lift) the Input Guide Roller assembly, as shown in Figure 4-2. Clean the rollers with Isopropyl alcohol and a clean lint-free
Cleaning the Punch 4-74Figure 4-3: The Side Guide and Infeed Guide6 Remove and clean the Output Guide Roller assembly and the red rollers under the
4-8 MaintenanceCleaning the Stacker1Open the Stacker Top Cover, as shown in Figure 4-4.2 Clean the two orange O-rings on the Roller Assembly, as shown
Cleaning the Bypass 4-94Cleaning the Bypass1 Open the Stacker Top Cover.2 Clean the three red feed rollers and the green Flat Belt, as shown in Figure
4-10 Maintenance
AAppendix APersonality ProfilesStandard Punch ProfilesOther Known Configurations
A-2 Appendix A
Personality Profiles A-3A61XX Personality ProfilesContents PageGBC FusionPunch II Personality Profiles:61XX to FusionPunch II Device Profile - - - - -
A-4 Appendix ANote: All downstream devices must be set to 6180 speed and use 6180 profiles regardless of the speed of the Host Printer.Add 2200 to the
Personality Profiles A-5AGBC FusionPunch II Personality ProfilesDocuTech 61XX to FusionPunch IIDevice Profile - Properties and Default Limits TabDocuT
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